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Helical Tooth Gear Used In Robots

This helical tooth gear is made of 16MnCr5, a premium grade gear specialized steel widely adopted across Europe. It features far more stable hardenability compared with alternative materials. This helical gear after carburizing and quenching treatment, the outer tooth surface reaches 58-62 HRC. Satisfactory surface hardness brings excellent wear-resistance to endure frequent start-stop cycles, whilst the tough inner core delivers great shock resistance.

ISO 6 stands for high gear tolerance grade. Higher machining precision yields smoother meshing, slighter vibration and reduced running noise. Consequently, this gear is well suited for precision instruments and noise sensitive operating equipment.

Specification
Module
0.5
Application
Robot
Material
16MnCr5
Heat Treatment
Carburazine 58-62HRC
Accuracy
ISO 6
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High Precision Helical Gears for Robots

 

This helical tooth gear is applied to robotic equipment. With a module of 0.5, it is a miniature precision tooth gear featuring a compact overall size. It perfectly satisfies the robots demands for miniaturization and lightweight designed gearboxes. Servo motors inside robot joints require accurate and repetitive positioning. This high precision gear can minimize positioning deviation. Besides, its precise meshing helps cut down vibration and operating noise, making it well matched to the working conditions of robots.

Production process

6-Step Helical Tooth Gear Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
High-precision-turning-gear-production-process-Belon-manufacturer

Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear-cutting-large-spur-gear-for-gearboxes-gear-manufacturing-process

Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
Gear-Heat-treatment-gear-manufacturing-process-gear-supplier-Belon

Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID-Grinding-Gear-Manufacturing-Process-Gear-Supplier-Belon

ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection For Helical Tooth Gear

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

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Dimension Inspection

Material-Inspection-Gear-Quality-Gear-Manufacturing-Company-Gear-Supplier-Belon

Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

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Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner-Package-Gear-Product-Gear-Manufacturing-Company-Gear-Supplier-Belon

Inner Package

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Out Package

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Carton

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Wooden Package

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Transmission Partner

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