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Helical Gear For Planetary Gear Reducers

This is a high-precision helical gear for planetary gear reducers with accuracy level of DIN Class 6. It is made of European standard carburizing steel 16MnCr5, with Module 2 and 112 teeth.

A greater number of teeth leads to a higher contact ratio. The load is distributed across more teeth, which reduces the contact stress on each tooth flank and lowers the risk of pitting, making it ideal for long-term continuous operation.

Moreover, the helical structure features a longer contact line and more even stress distribution on tooth surfaces. Under the same dimensions, helical gears can deliver higher rated torque than spur gears and are less prone to surface crushing and pitting corrosion.

Specification
Module
2
Application
Planetary gear reducers
Material
16MnCr5
Heat Treatment
Carburizing
Accuracy
DIN 6
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Application of Helical gear for Planetary Gear Reducers

 

This helical gear is applied to planetary reducers. Its teeth engage gradually, providing a far higher contact ratio than spur gears. Since multiple planet gears mesh simultaneously in the planetary mechanism, helical teeth effectively buffer alternating loads, resulting in less vibration and noise during high-speed operation. This makes it well suited for equipment running continuously at high speed.

Besides, helical gears have longer contact lines and more even stress distribution. With the same overall dimensions, helical planetary gears have a higher rated load capacity than spur gears and are less likely to suffer from tooth surface pitting and crushing. Furthermore, when multiple planet gears mesh with the ring gear, the helical tooth profile automatically compensates for minor assembly misalignment. Loads can be evenly shared among all planet gears to prevent individual gear damage caused by overload, thus extending the service life of the reducer.

Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
High-precision-forging-gear-production-process-Belon-China-manufacturer

Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
High-precision-turning-gear-production-process-Belon-manufacturer

Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear-cutting-large-spur-gear-for-gearboxes-gear-manufacturing-process

Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID-Grinding-Gear-Manufacturing-Process-Gear-Supplier-Belon

ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

Dimension-Inspection-Gear-Quality-Control-Spur-Gear-Manufacturing-Company-Belon

Dimension Inspection

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Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

Accuracy-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Gear-Supplier-Belon

Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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