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Klingelnberg Bevel Gears For Industrial Gearbox Drive

Klingelnberg is a world leader in the development, manufacture, and sales of gear machines, with a rich history dating back to 1863. As a premier Klingelnberg bevel gear manufacturer, the company has established itself as a global market and technology leader in the gear industry, offering comprehensive solutions for both bevel and cylindrical gear production.

The company’s expertise as a Klingelnberg bevel gear manufacturer is evident in its Oerlikon Bevel Gear Technology division. This business unit delivers intelligent solutions for manufacturing bevel gears economically and with high precision. The production process chain includes tool preparation, cutting, measuring, hardening, grinding, and testing, with all machines designed to work together seamlessly. Belon is able to provide you with high quality Klingelnberg bevel gears for industrial gearbox drive as per your specific application needs from sample to mass production.

Specification
Quality level
4.5
Application
Industrial gearbox drive
Material
18CrNiMo7-6
Heat Treatment
Case-hardened
Accuracy
DIN 7
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Klingelnberg Bevel Gear Manufacturer: Precision in Motion

 

Klingelnberg’s commitment to innovation is demonstrated by inventions like the dry-cutting process for bevel gears introduced in 1997, which revolutionized the industry. What sets this Klingelnberg bevel gear manufacturer apart is its integrated approach to quality.

The powerful KIMoS (Klingelnberg Integrated Manufacturing of Spiral Bevel Gears) design software enables the design, optimization, and computer-aided production of spiral bevel gears for various gearing systems. This software, combined with the Closed Loop concept, ensures transparency and documented quality throughout the entire manufacturing process. Klingelnberg offers advanced tool systems like ARCOFLEX for flexible production in smaller lot sizes and the time-tested ZYKLO-PALLOID® method introduced in 1956.

With over 200 granted patents and numerous R&D engineers worldwide, Klingelnberg consistently demonstrates its capacity for innovation. The company serves diverse industries including automotive, commercial vehicles, aviation, shipbuilding, and wind power. Operating engineering and manufacturing facilities in Switzerland and Germany, with a global sales and service network, Klingelnberg maintains a strong international presence. As a trusted Klingelnberg bevel gear manufacturer, the company continues to provide highly efficient, competitive products for customers across the globe.

Production process

6-Step Production Process

Forging
Turning
Rough Cutting
Heat Treatment
ID & OD Grinding
Hard Cutting
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Rough Cutting

Rough Cutting is the first and fast-cutting stage for gears, rapidly removing bulk material to bring it close to final shape with high depth of cut and speed.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Hard Cutting

Hard Cutting is a most common high precision method for klingelnberg bevel gears which is in order to replace or reduce grinding by performing finishing operations, it is a dry or near-dry process.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Accuracy Testing

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Meshing Testing

Dimension-Inspection-Gear-Quality-Control-Spur-Gear-Manufacturing-Company-Belon

Dimension Inspection

Material-testing-gear-manufacturing-process-equipment-Belon

Material Testing

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Hardness Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

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Accuracy Testing

Meshing-testing-Heavy-Duty-Ground-Klingelnberg-Bevel-Gear-custom-gear-manufacturer-Belon

Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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