Heavy-Duty Ground Klingelnberg Bevel Gears are precision-engineered to meet the rigorous demands of industrial gearbox applications where reliability under extreme loads is essential. Manufactured using the advanced Klingelnberg system, these gears feature Cyclo-palloid and optimized tooth geometries that ensure exceptional load distribution and smooth power transmission in heavy-duty environments.
Heavy-Duty Ground Klingelnberg Bevel Gears for Industrial Gearboxes
Specification
Quality level
13.91
Application
Heavy Industry Gearbox
Material
18CrNiMo7-6
Heat Treatment
Case Carburizing 58-62HRC
Accuracy
DIN6
Built for Continuous Operation: Heavy Industry Gearbox Applications
Ground Klingelnberg Bevel Gears are specifically designed for heavy industrial gearboxes that operate under extreme conditions around the clock. In mining and mineral processing, they deliver reliable performance in large conveyor drives, crusher gearboxes, and mill drives where downtime directly impacts production costs. They are extensively used in cement industry gearboxes powering kilns, vertical mills, and bucket elevators that demand consistent torque transmission under heavy shock loads. Additionally, they provide exceptional durability in steel mill gearboxes, heavy-duty industrial reducers, and off-highway vehicle transmissions where high tooth root and flank load capacity—confirmed by FEA analysis and load testing—ensures long-term operational reliability in the most challenging environments .
Production process
6-Step Production Process
Forging
Turning
Rough Cutting
Heat Treatment
ID & OD Grinding
Hard Cutting
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Rough Cutting
Rough Cutting is the first and fast-cutting stage for gears, rapidly removing bulk material to bring it close to final shape with high depth of cut and speed.
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Hard Cutting
Hard Cutting is a most common high precision method for klingelnberg bevel gears which is in order to replace or reduce grinding by performing finishing operations, it is a dry or near-dry process.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Accuracy Testing
Meshing Testing
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Accuracy Testing
Meshing Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
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Your Precision
Transmission Partner
Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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