Characterized by straight teeth parallel to the gear axis, our spur gears enable the efficient transfer of motion and power between parallel shafts. These spur gears used in gearboxes are made from excellent material of 20CrMnTi to meet heavy-load gearbox applications. After precision forming, these spur gears experience outstanding carburizing heat treatment to achieve 58-62 HRC, delivering high resistance to severe wear and impact during continuous gearbox operation. Manufactured with high accuracy standards, it also guarantees low noise, stable meshing, and high transmission efficiency under high-speed operation, significantly extending overall service life of gearbox.
Spur Gears Used In Gearboxes
Specification
Module
1.5
Application
Gearbox
Material
20CrMnTi
Heat Treatment
Carburizing 58-62 HRC
Accuracy
DIN8
Spur Gears for Gearboxes
As an important component for industrial equipment, spur gears are closely related to gearbox’s smooth and stable running. Specially engineered for high-speed electric gearbox applications, our spur gears combine cost-effectiveness with superior working performance. Manufactured from high-quality 20CrMnTi steel, these spur gears undergo a strictly controlled carburizing heat treatment to achieve 58-62HRC, effectively reducing friction and improving gear performances during continuous operation. With a simple and straight-tooth design, spur gears ensure maximum power transfer in operation, delivering stable power delivery while significantly reducing vibration and operational noise within the gearbox.
Production process
6-Step Production Process
Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Cutting
Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD & Surface Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Inspection
Heat Treatment Testing
UT & MT Testing
Meshing Testing
Accuracy Testing
Dimension Inspection
Material Inspection
Heat Treatment Testing
UT & MT Testing
Meshing Testing
Accuracy Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
Similar products
You May Be Interested In
Customized External Spur Gear
- Material: 20CrMnTi
- Heat treatment: Carburizing 58-62HRC
- Accuracy: DIN 7
Your Precision
Transmission Partner
Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
Contact Us