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Zero Spiral Bevel Gears

This type of gear possesses the following key mechanical characteristics:

  • Right-Angle Power Transmission and High Load Capacity: Utilizing their classic conical design, they can efficiently transmit high torque between intersecting shafts (typically at 90°), making them a core component in heavy-duty mechanical drive systems.
  • Zero Axial Thrust (Zero Spiral Angle Characteristic): For true zero spiral bevel gears (with a spiral angle approaching 0°), their most significant structural advantage is that they generate virtually no axial separating force. This significantly reduces bearing loads and simplifies the housing design for heavy-duty equipment gearboxes or drive axles.
  • High Strength and Impact Resistance: Made from alloy steel and combined with deep case hardening processes like carburizing and quenching, the tooth surfaces achieve extremely high hardness to resist wear, while the tough core effectively absorbs the severe impact loads common in applications like mining or underground operations.
  • Precision Meshing and Smooth Operation: The regular tooth profile and smooth tooth alignment ensure good contact patterns even under heavy loads, reducing localized stress concentrations. This enables smooth, low-noise power transmission.
Specification
Module
6
Application
Final Drive of Heavy-Duty Vehicle Drive Axle
Material
20CrMnTiH
Heat Treatment
Carburizing HRC 58-62
Accuracy
AGMA 10-12
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Zero Spiral Bevel Gear

 

Zero spiral bevel gears play a crucial role in the transmission systems of heavy-duty vehicles (such as mining trucks, construction machinery, large agricultural equipment, etc.). Their core value lies in efficiently and reliably achieving power direction change and heavy-load transmission, while overcoming certain inherent limitations of traditional spiral bevel gears under extreme operating conditions.
Therefore, zero spiral bevel gears represent an optimal balance of performance, reliability, and cost in heavy-duty vehicle applications. They are particularly well-suited for fields with extremely high reliability requirements and sensitivity to maintenance costs, such as mining, construction, and heavy-duty transportation.

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Production process

6-Step Production Process

Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
1
2
3
4
5
6
High-precision-forging-gear-production-process-Belon-China-manufacturer

Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
High-precision-turning-gear-production-process-Belon-manufacturer

Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
High-precision-gear-milling-production-process-gear-manufacturer-belon

Gear Milling

Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth-grinding-processing-high-precision-custom-gears-manufacturer-belon

Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

Meshing-Testing-Gear-Manufacturing-Quality-Control-Process-Belon

Meshing Testing

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

Accuracy-Inspection-Gear-Manufacturing-Quality-Control-Process-Belon

Accuracy Inspection

Meshing-Testing-Gear-Manufacturing-Quality-Control-Process-Belon

Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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