Medium zero bevel gears transmit power between intersecting shafts through curved teeth with a zero-degree spiral angle, offering the smooth engagement of spiral gears without the axial thrust typically associated with angled teeth. As the driving gear rotates, multiple teeth remain in contact simultaneously due to the curved tooth geometry, resulting in gradual load transfer, reduced vibration, and quieter operation compared to straight bevel gears of similar size. The zero spiral angle ensures that thrust forces remain balanced, simplifying bearing requirements and mounting configurations.
Medium Zero Bevel Gear
Specification
Module
10
Application
Packing Machinery
Material
18CrNiMo7-6
Heat Treatment
58-60HRC
Accuracy
DIN 6
Medium Zero Bevel Gear Typical Applications
Medium zero bevel gears are widely employed in industrial applications requiring reliable right-angle power transmission with smooth operation and moderate load capacity. Common applications include:
- Industrial gearboxes and speed reducers
- Medium-duty conveyor drives
- Machine tool feed mechanisms
- Agricultural equipment auxiliary drives
- Material handling equipment
- Pump drives in industrial settings
Their combination of smooth operation, balanced thrust forces, and moderate load capacity makes medium zero bevel gears a versatile choice for many general-purpose power transmission applications.
Production process
6-Step Production Process
Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Milling
Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
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