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Worm & Worm Wheel For Screw Jacks

This worm gear drive is specifically designed for screw jacks, combining efficient power transmission with a compact structure. It features a precision-engineered assembly of a high-quality alloy steel worm and a wear-resistant bronze worm wheel, ensuring smooth transmission and precise positioning even at high reduction ratios. Its key advantage lies in reliable self-locking capability, which securely supports heavy loads and eliminates the risk of slippage, thereby significantly enhancing operational safety. The optimized tooth profile effectively minimizes frictional loss and heat generation, extending the product’s service life. It supports diverse mounting interfaces and gear ratio configurations, offering flexibility for various industrial applications. With low-noise operation and a maintenance-free lubrication system that reduces operating costs, it serves as an indispensable transmission component for material handling, structural support, and precision adjustment systems.

Specification
Module
2
Application
Screw jacks
Material
CuSn12Ni2+42CrMo
Heat Treatment
NA + QT: 240-280HB
Accuracy
DIN8 + DIN6
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What Quality Report Do We Provide For Worm & Worm Wheel?

 

For high-precision transmission sets such as worm & worm wheel assemblies, a comprehensive and professional quality report not only verifies dimensional compliance but also serves as the primary basis for customer acceptance and subsequent assembly and commissioning. We conduct a full inspection of the products prior to shipment and provide a complete set of quality reports for customer approval.

 

  1. Bubble Drawings

These drawings mark all dimensions requiring inspection. They serve as both operational guidelines for quality inspectors and the master reference index for all subsequent dimensional reports.

  1. Dimensional Report

This report lists the actual measured values ​​corresponding to each numbered item on the bubble drawing. It includes nominal (drawing) values, actual measured values, upper and lower tolerances, and pass/fail determinations.

  1. Material Certificates

We provide traceable material certificates from third-party laboratories or the original manufacturer, detailing chemical composition and mechanical properties.

  1. Heat Treatment Report

For worms, the report includes data on effective case depth, surface hardness (HRC), and core hardness.

  1. Accuracy Report

A detailed accuracy grade assessment is issued in accordance with international standards (such as DIN 3974, AGMA 2015, or ISO 1328). This report covers:

    • Worm: Single pitch deviation (fpt), total cumulative pitch deviation (Fp), total profile deviation (Fα), and helix deviation (fHβ).
    • Worm Wheel: Total tangential composite deviation (Fi’) and radial runout (Fr).
    • A definitive conclusion regarding the accuracy grade is provided at the end of the report.
  1. Meshing Report / Video / Pictures

Following the assembly of the worm & worm wheel, we capture high-definition images of the meshing pattern (contact patch), record the backlash, and verify compliance with installation distance (center distance) tolerances. Supporting videos and images are provided.

 

For the detailed quality report template, you can check our Downloads or contact us directly.

Production process

9-Step Production Process

Worm Gear Casting
Worm Shaft Baiting
Turning or Machining
Worm Gear Hobbing
Worm Shaft Milling
Worm Shaft Grinding
OD Grinding
Worm Gear Marking
Worm Shaft Marking
1
2
3
4
5
6
7
8
9
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Worm Gear Casting

Worm gear casting uses molten metal poured into precision molds to form worm gears near-net shape, ideal for complex geometries and high-volume production.
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Worm Shaft Baiting

Baiting cuts raw steel bars to precise lengths, preparing consistent blanks for subsequent forging or machining operations.
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Turning or Machining

Turning or Machining includes rough and fine turning on a lathe, removing bulk material first and achieving final dimensions, tight tolerances and excellent surface finish for gears.
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Worm Gear Hobbing

Gear Hobbing is a gear cutting process that used a worm-like cutting tool called a hob cutter meshes with a gear blank in a continuous, synchronized motion (like a worm gear pair).
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Worm Shaft Milling

In worm shaft milling, a threaded rotating cutter progressively generates the worm profile, ensuring precise thread geometry and surface finish.
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Worm Shaft Grinding

Worm shaft grinding uses a rotating grinding wheel to achieve precise thread geometry and superior surface finish.
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OD Grinding

OD Grinding is also called External Cylindrical Grinding, which is in order to finish the external cylindrical surface of a gear to precise diameter, roundness, and surface finish.
Worm-gear-marking-custom-gear-manufacturer-gear-solutions-Belon

Worm Gear Marking

Precision laser marking permanently engraves traceability data (part numbers, date codes, logos) onto gears, ensuring reliable identification and quality tracking throughout the product lifecycle.
Worm-shaft-marking-custom-gear-manufacturer-Belon-small-worm-gear

Worm Shaft Marking

Precision laser marking permanently engraves traceability data (part numbers, date codes, logos) onto gears, ensuring reliable identification and quality tracking throughout the product lifecycle.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Runout Testing

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Heat Treatment Testing

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Worm Shaft Accuracy Inspection

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Worm Wheel Accuracy Inspection

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Meshing Testing

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Dimension Inspection

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Material Inspection

Worm-gear-runout-testing-custom-gear-manufacturer-Belon

Runout Testing

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Heat Treatment Testing

Worm-shaft-accuracy-inspection-custom-gear-manufacturer-Belon

Worm Shaft Accuracy Inspection

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Worm Wheel Accuracy Inspection

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Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

Gear-Outer-Package-Gear-Manufacturing-company-Belon

Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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