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Screw Jacks Worm Gear

Worm gear is the core drive component in screw jacks. A worm gear for screw jacks typically consists of a hardened worm shaft meshing with a bronze worm wheel. It provides high reduction ratios within a compact space, enabling small motors to handle heavy loads. In industrial settings, screw jacks equipped with worm gears are widely used for lifting, lowering, or positioning heavy loads with precision. A key advantage of the screw jacks worm gear system is self-locking, which is critical for vertical lifting safety. Screw jacks equipped with worm gears operate smoothly and quietly, with low vibration, widely used in material handling, construction, and automation industry.

Specification
Module
1.8
Application
Screw Jack
Material
CuSn12Ni2+42CrMo4
Heat Treatment
NA+Nitriding
Accuracy
DIN8+DIN6
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Worm Gear Used In Screw Jacks

 

We have been manufacturing worm gears for many years, from start to finish including inspection, we have full in-house control, which allows us to control every step that matters and maintain strict quality standards and more controllable delivery time.

As the driving component, the worm shaft is mainly subjected to continuous force and wear, so it requires high strength and surface hardness. This worm shafts are made by 42CrMo4, which offers excellent toughness and fatigue after heat treatment. And worm shaft grinding is needed to reduce transmission noise, improve transmission efficiency, and extend service life.

The worm wheel begins with casting in-house, so we can control material consistency and blank quality. After casting is complete, we move to machining and then hobbing the teeth. During the hobbing process, we will mesh the worm wheel with its matched worm shaft to check backlash, and adjust the worm wheel based on the measurement data, until the worm gear set achieves the ideal meshing condition.

Before every shipment, we will conduct a full inspection for the worm gear set and prepare full set of quality report for customer’s approval, including dimension report, material cert, heat treatment report, accuracy report, meshing test etc. Only when it’s all approved by our customers, we will send out the parts.

With decades of experience, we deliver reliable, high performance worm gear set tailored to customer needs and demaning applications.

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Production process

9-Step Production Process

Worm Gear Casting
Worm Shaft Baiting
Turning or Machining
Worm Gear Hobbing
Worm Shaft Milling
Worm Shaft Grinding
OD Grinding
Worm Gear Marking
Worm Shaft Marking
1
2
3
4
5
6
7
8
9
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Worm Gear Casting

Worm gear casting uses molten metal poured into precision molds to form worm gears near-net shape, ideal for complex geometries and high-volume production.
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Worm Shaft Baiting

Baiting cuts raw steel bars to precise lengths, preparing consistent blanks for subsequent forging or machining operations.
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Turning or Machining

Turning or Machining includes rough and fine turning on a lathe, removing bulk material first and achieving final dimensions, tight tolerances and excellent surface finish for gears.
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Worm Gear Hobbing

Gear Hobbing is a gear cutting process that used a worm-like cutting tool called a hob cutter meshes with a gear blank in a continuous, synchronized motion (like a worm gear pair).
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Worm Shaft Milling

In worm shaft milling, a threaded rotating cutter progressively generates the worm profile, ensuring precise thread geometry and surface finish.
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Worm Shaft Grinding

Worm shaft grinding uses a rotating grinding wheel to achieve precise thread geometry and superior surface finish.
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OD Grinding

OD Grinding is also called External Cylindrical Grinding, which is in order to finish the external cylindrical surface of a gear to precise diameter, roundness, and surface finish.
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Worm Gear Marking

Precision laser marking permanently engraves traceability data (part numbers, date codes, logos) onto gears, ensuring reliable identification and quality tracking throughout the product lifecycle.
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Worm Shaft Marking

Precision laser marking permanently engraves traceability data (part numbers, date codes, logos) onto gears, ensuring reliable identification and quality tracking throughout the product lifecycle.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Runout Testing

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Heat Treatment Testing

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Worm Shaft Accuracy Inspection

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Worm Wheel Accuracy Inspection

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Meshing Testing

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Dimension Inspection

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Material Inspection

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Runout Testing

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Heat Treatment Testing

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Worm Shaft Accuracy Inspection

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Worm Wheel Accuracy Inspection

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Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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