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Copper spur gear

Spur gears are the most common type of gear used to transmit power between two parallel shafts. Because the tooth traces are parallel to the shaft axis, axial thrust force can be minimized, enabling highly efficient power transmission. In addition, their simple structure makes them easy to manufacture with high precision.

Equipped with copper alloy, these spur gears stand out than other materials for below advantages. First of all, they feature natural self-lubrication, which effectively reduces friction and wear during operation. What’s more, they operate smoothly with low noise and good vibration absorption. In addition, these gears are resistant to rust and moisture, efficiently decreasing maintenance cost.

Specification
Module
2
Application
Boat
Material
CuAl10Ni
Heat Treatment
Carburizing 58-62HRC
Accuracy
DIN 8
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Copper Spur Gear For Marine Boat

 

As key marine vehicles, boats are indispensable for sea transportation, fishery and marine engineering. Combining strong corrosion resistance, low maintenance and excellent performance, copper spur gears play an important role and are widely used in marine boat industry where efficiency, durability and resistance to wear are essential. Their copper alloy deliver excellent resistance to corrosion and oxidation, making them suitable for continuous exposure to saltwater and high humidity while natural self-lubrication reduces friction and wear. Furthermore, their precision tooth profiles ensure efficient power transmission. Ideal for winches, windlasses and drives, copper spur gear ensure smooth, quiet power transfer in various marine boat systems.

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Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
High-precision-forging-gear-production-process-Belon-China-manufacturer

Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear-cutting-large-spur-gear-for-gearboxes-gear-manufacturing-process

Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID-Grinding-Gear-Manufacturing-Process-Gear-Supplier-Belon

ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

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Dimension Inspection

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Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

Accuracy-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Gear-Supplier-Belon

Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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