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Planetary Gear Set For Planetary Reducers

This planetary gear set is for use in high-performance planetary reducers, delivering reliable torque transmission and exceptional durability under demanding operating conditions.

Designed with a Module of 1.5, the planet gear and sun gears manufactured of 8620H with carburizing heat treatment, while the ring gear is made by 42CrMo material with Nitriding. The planet and sun gears are manufactured to meet accuracy DIN 6 , ensuring smooth and quiet operation with minimal transmission error, while the ring gear is held to DIN 8, balancing cost-effectiveness with functional reliability. The combination of materials, heat treatments, and accuracy grades ensures that the planetary gear set for planetary reducers provides long service life, and stable performance, making it an ideal choice for industrial planetary reducer applications where precision and robustness are paramount.

Specification
Module
1.5
Application
Planetary reducers
Material
42CrMo + 8620H
Heat Treatment
Nitriding + Carburizing
Accuracy
DIN8 + DIN6
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Where Can We Find Planetary Gear Set?

 

Planetary gear set is one of the smartest mechanical designs. It gets its name because the small gears (planet gears) spin around a central gear (sun gears), just like planets orbit the sun. All of this is wrapped inside an outer ring gear with internal teeth. This simple but brilliant layout delivers huge advantages: compact size, high torque, smooth operation, and excellent efficiency.

So where do you find these gear sets in real life? Almost everywhere that needs power and precision in a small space.

  • Automotive transmissions are the most common example. Hybrid and electric vehicles love planetary gears because they allow seamless gear changes and torque distribution without bulky clutches. Even traditional automatic transmissions use them to offer multiple gear ratios in a lightweight package.
  • Industrial planetary reducers, used in conveyor belts, packaging machines, and material handling equipment. They take a high‑speed motor input and reduce it to a slower, stronger output, making heavy loads move reliably day after day.
  • Robotics and automation rely on planetary gears for their high stiffness and zero‑backlash options. Robot arms, joint actuators, and CNC machines use them to position tools with extreme accuracy, even under repeated stop‑start motions.
  • Renewable energy is another big field. Wind turbine pitch and yaw drives use planetary stages to adjust blades against changing winds, while solar trackers use them to follow the sun for maximum power generation.
  • Aerospace and defense demand lightweight, fail‑safe components, and planetary gears deliver – they appear in landing gear actuators, helicopter transmissions, and satellite deployment mechanisms.
  • Even your everyday power tools – drills, angle grinders, and impact wrenches – pack planetary gear sets inside their handles. That’s how they get high torque from a small battery without overheating.

So whenever an engineer needs to multiply torque, save space, and keep noise low, the planetary gear set is the go‑to solution. Its versatility, durability, and simplicity make it a true workhorse across industries.

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Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
High-precision-forging-gear-production-process-Belon-China-manufacturer

Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear-cutting-large-spur-gear-for-gearboxes-gear-manufacturing-process

Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

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Dimension Inspection

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Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

Accuracy-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Gear-Supplier-Belon

Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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