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Miter Gear Set

Miter Gear is a special type of bevel gear, specifically referring to a paired gear set consisting of two gears of identical size. It transmits power at a 1:1 speed ratio between intersecting shafts (typically at 90 degrees).

Its key feature is that it changes only the direction of power transmission without altering the speed, as the gears are identical in both size and speed ratio. It can be understood as a “right-angle direction changer.”

Miter gears are primarily used to change the direction of the rotational axis, with a fixed transmission ratio of 1:1. The axis intersection angle is most commonly 90 degrees, though it can also be designed for other intersecting angles. Importantly, miter gears must be used in pairs of two identical gears.

Specification
Module
2
Application
Electric drill
Material
20CrMnTi
Heat Treatment
Carburizing HRC 58-62
Accuracy
ISO 1328
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Miter Gear: The Core of Right-Angle Drilling

 

Miter gear is essential for right-angle power transmission in mechanical hand drills, converting motor shaft rotation 90 degrees to the drill spindle at a 1:1 ratio. It solves key challenges of space constraints and transmission efficiency within the drill’s compact L-shaped housing. These matched bevel gears are typically manufactured from alloy steels like 20CrMnTi, undergoing carburizing and quenching to achieve a hard, wear-resistant surface and a tough core capable of withstanding drilling impacts. Precision is critical, with accuracy generally required to ISO grade 8 standards for smooth, quiet operation. In advanced models, spiral tooth designs are preferred for gradual multi-tooth engagement, offering smoother transmission, lower noise, and higher load capacity than straight-tooth versions. Thus, the miter gear is fundamental to both the form and function of the right-angle hand drill. Its reliable, space-efficient design exemplifies practical engineering for directional power transfer in confined tools.

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Production process

6-Step Production Process

Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Gear Milling

Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

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Meshing Testing

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

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Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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