Large module gears, typically ranging from module 16 to module 20 and above, are engineered for heavy-duty power transmission applications requiring exceptional strength and durability. These robust gears feature deeper tooth profiles and reinforced tooth geometry designed to withstand extreme loads, shock impacts, and harsh operating conditions.
Large Module Lapping Bevel Gear
Specification
Module
12.82
Application
Gearbox
Material
8620
Heat Treatment
CARB.CASE HARDEN
Accuracy
DIN 8-9
Custom High Precision Lapped Spiral Gear Typical Applications
Large module gears are indispensable components in heavy machinery and industrial equipment where high torque transmission and reliability are paramount, including:
- Heavy mining excavators and draglines
- Cement mill rotary kilns and grinding mills
- Offshore drilling rigs and marine propulsion systems
- Steel rolling mills and forging presses
- Large industrial gearboxes and speed reducers
- Heavy-duty conveyor systems in bulk material handling
Their massive construction and superior load-bearing capacity make large module gears the optimal solution for applications demanding uninterrupted operation under extreme conditions, providing the strength and reliability essential for critical heavy industrial processes.
Production process
9-Step Production Process
Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
CNC Machining
Gear Lapping
Marking
Clean & Package
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Milling
Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
CNC Machining
CNC machining is a an automated manufacturing process controlled by pre-programmed computer software and code. Normally gears are designed in CAD software. CAM software translates the CAD model into G-Code, a machine language that dictates tools paths, speeds, feeds, and all movements.
Gear Lapping
Gear lapping is a process for for finishing hardened bevel gears under gleason profile. This process can greatly improve surface finish and noise, however which could not correct geometric errors. It’s often done in paired sets (gears are lapped together and must remain matched). That is usual to use in high-volume bevel gears, where quiet operation is paramount.
Marking
Precision laser marking permanently engraves traceability data (part numbers, date codes, logos) onto gears, ensuring reliable identification and quality tracking throughout the product lifecycle.
Clean & Package
Before shipment, every gear is carefully cleaned, dried, and rust-protected – ensuring they arrive in optimal condition, ready for immediate installation.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Outer Package
Carton
Wooden Package
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Your Precision
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