High-performance planetary ring gears engineered for the demanding conditions of sugar cane crushing mills. Manufactured from high-strength alloy steel and precision-ground after case-hardening to achieve AGMA 10-12 quality. Our gears are designed to withstand extreme shock loads and 24/7 continuous operation during the crushing season, ensuring maximum reliability and extended service life for your heavy-duty gearbox.
Ground Ring Gear For Planetary Gearbox In Sugar Mill
Specification
Module
18
Application
Sugar Mill, Planetary Gearbox
Material
42CrMo4
Heat Treatment
QT285 - 310 HBW
Accuracy
DIN6
Typical Applications of Internal Gears
Primarily designed for Sugar Mill Machinery, specifically as the key internal transmission component in Planetary Gear Reducers for cane crushers. Beyond sugar processing, these heavy-duty ring gears are also widely utilized in Cement Mills, Mining Conveyors, and Heavy Industrial Gearboxes that demand high torque capacity and superior durability under continuous heavy loads.
Production process
5-Step Production Process
Tube Forging
Turning
Internal Gear Shaping
Heat Treatment
Ring Gear Grinding
Tube Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Internal Gear Shaping
Gear shaping is a gear cutting process that used cutting tool that is essentially a “master gear” reciprocates while meshing in a synchronized rolling motion with the gear blank.The cutter is usually moving up and down.
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
Ring Gear Grinding
Gear Grinding is the the most common high-precision method for finishing hardened gears under gleason profile. There are two methods to use an abrasive grinding wheel removes material from the tooth flanks.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Heat Treatment Testing
Accuracy Inspection
Dimension Inspection
Material Testing
Heat Treatment Testing
Accuracy Inspection
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
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Your Precision
Transmission Partner
Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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