Hypoid Bevel Gears are engineered to withstand the most demanding industrial environments where reliability under extreme loads is non-negotiable. Featuring an offset pinion design that enables larger pinion diameters and increased tooth contact area, these gears deliver exceptional torque capacity and shock load resistance compared to conventional bevel gear configurations. Manufactured from high-grade case-hardened alloy steels and precision-ground to optimize tooth geometry, they ensure uniform load distribution, minimal backlash, and extended operational life even in continuous heavy-load conditions. The unique hypoid design also provides smooth, quiet power transmission while accommodating higher single-stage reduction ratios, making them the preferred choice for heavy machinery where space constraints and durability are critical.
Hypoid Bevel Gears For Heavy Industry
Specification
Module
16
Application
Mining and Mineral, Construction
Material
18CrNiMo7-6
Heat Treatment
Case Carburizing 58-62HRC
Accuracy
DIN6
Built for the Toughest Environments: Heavy Industry Applications
These Hypoid Bevel Gears are specifically designed to perform in heavy industrial applications where failure is not an option. In mining and mineral processing, they power rugged conveyor systems, crushers, and screening equipment that operate 24/7 under extreme loads. They are extensively used in construction machinery such as excavators, concrete pumps, and tower cranes, where compact right-angle drives must withstand frequent shock loads and vibration. Additionally, they deliver reliable performance in steel mill equipment, port handling machinery, and heavy-duty industrial gearboxes where high torque density and long-term durability directly impact operational efficiency and maintenance costs.
Production process
6-Step Production Process
Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Milling
Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
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