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Precision Large Double Helical Gears

Double helical gears also has been called herringbone gear . The precision Large Double Helical Gears delivers excellent load capacity and very smooth power transmission in massive-scale industrial applications. Its engineering with opposing helix angles that can inherently remove axial thrust, these gears eliminate the need for thrust bearings while achieving maximum transmission efficiency. Available in extensive size ranges to suit the most demanding heavy machinery, each gear is manufactured from high-grade case-hardened alloy steels with deep case depths. Precision grinding to the highest quality standards ensures optimal tooth contact, minimal vibration, and extended service life under continuous heavy loads. You could learn more at our this blog Herringbone Gear Guide: Design, Applications & Comparison for details information of herringbone gears advantages ,disadvantages ,features and regular applications.

Specification
Module
18
Application
Cement Mill
Material
18CrNiMo7-6
Heat Treatment
Case Carburizing 58-62HRC
Accuracy
DIN 6
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Engineered for the World’s Most Demanding Heavy Industrial Applications

 

Our Precision Large Double Helical Gears are trusted across heavy industry where failure is not an option. In cement and mineral processing, they drive rotary kilns, vertical roller mills, and ball mills under continuous shock loading and extreme thermal cycles. For steel and metal production, these gears deliver reliable performance in rolling mills, traveling grates, and heavy plate handling equipment that must withstand high temperatures and repetitive impact. Bulk material handling operations—including stacker-reclaimers, bucket wheel excavators, and apron conveyors—rely on the balanced thrust design and high power density for 24/7 operation in dust-laden environments. Power generation facilities specify these gears for coal pulverizers, cooling tower drives, and hydroelectric turbine speed multipliers where operational availability is critical. In marine propulsion and offshore applications, the ability to handle high inertia starts and extreme torque demands ensures reliable performance under the most severe operating conditions.

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Production process

6-Step Production Process

Forging
Turning
Herringbone Gear Milling
OD Grinding
Heat Treatment
Grinding or 5-Axis Machining
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Herringbone Gear Milling

Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position.
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OD Grinding

OD Grinding is also called External Cylindrical Grinding, which is in order to finish the external cylindrical surface of a gear to precise diameter, roundness, and surface finish.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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Grinding or 5-Axis Machining

Grinding corrects distortion and improves precision of hardened gears after heat treatment. 5-Axis machining mills complex gears in one setup with high accuracy for low-volume specialized parts.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Tooth Quality Inspection

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Accuracy Testing

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Tooth Quality Inspection

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Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Outer Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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