Helical gears are based on the meshing of angled teeth between two gears mounted on parallel or crossed shafts. When the driving gear rotates, its helical teeth gradually engage with the teeth of the mating gear.
Small Helical Gear
Specification
Module
0.9
Application
Helical Gearbox
Material
16MnCr5
Heat Treatment
55-58HRC
Accuracy
DIN 7
High Precision Helical Gear Typical Applications
Helical gears are widely used in various industrial and mechanical systems, including:
- Industrial gearboxes
- Automotive transmissions
- Conveyor systems
- Mining and heavy machinery
- Robotics and automation equipment
- Packaging and material handling machinery
Their smooth operation and high load capacity make helical gears an essential component in modern power transmission systems.
Production process
6-Step Production Process
Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Cutting
Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD & Surface Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Inspection
Heat Treatment Testing
UT & MT Testing
Meshing Testing
Accuracy Testing
Dimension Inspection
Material Inspection
Heat Treatment Testing
UT & MT Testing
Meshing Testing
Accuracy Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Outer Package
Carton
Wooden Package
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Your Precision
Transmission Partner
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