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Custom helical gear

Helical gear is a type of cylindrical gear whose teeth are not parallel to the gear axis, and is primarily used to transmit rotational motion between parallel shafts.

Due to the angled engagement of the teeth, helical gears have a larger contact area than spur gears, resulting in higher strength and the ability to withstand greater loads. At the same time, their engagement process is smoother, producing significantly less vibration and noise than spur gears for more fluid power transmission.

Because of their smooth operation, low noise, and high load-carrying capacity, helical gears are widely used in various industrial transmission systems, automotive transmissions, gear reducers, machine tools, fans, and other equipment.

Specification
Module
3
Material
18CrNiMo7-6
Heat Treatment
Carburizing to HRC56-62
Accuracy
DIN6
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Helical Gears for Industrial Gearboxes

 

Helical gears are among the most critical load-bearing components in industrial gearboxes. They transmit power, adjust speed and torque, and ensure efficient, smooth, and low-noise power transmission.

You may wonder why the industry prefers helical gears over spur gears in heavy-duty applications. The reason is that, compared with spur gears, helical gears distribute the load across multiple teeth, reducing impact stress on individual teeth and increasing load capacity by approximately 15% to 30%. Unlike spur gears, which engage suddenly and generate noise and vibration, helical gears operate more smoothly. This makes them ideal for use in gearboxes of heavy-duty industrial machinery.

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Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
High-precision-forging-gear-production-process-Belon-China-manufacturer

Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear-cutting-large-spur-gear-for-gearboxes-gear-manufacturing-process

Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
Gear-Heat-treatment-gear-manufacturing-process-gear-supplier-Belon

Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID-Grinding-Gear-Manufacturing-Process-Gear-Supplier-Belon

ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Gear-Grinding-Gear-Manufacturing-Company-Gear-Supplier-Belon

Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

Dimension-Inspection-Gear-Quality-Control-Spur-Gear-Manufacturing-Company-Belon

Dimension Inspection

Material-Inspection-Gear-Quality-Gear-Manufacturing-Company-Gear-Supplier-Belon

Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

Accuracy-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Gear-Supplier-Belon

Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner-Package-Gear-Product-Gear-Manufacturing-Company-Gear-Supplier-Belon

Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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