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Precision Ground Spiral Bevel Gears

Spiral bevel gears are engineered with curved, oblique teeth that enable a smoother, more gradual engagement compared to straight bevel gears, making them ideal for high-speed, high-torque, and heavy-load applications.

Specification
Module
2.06
Application
Helical bevel Gearbox
Material
SAE8620
Heat Treatment
Case Carburizing 58-62HRC
Accuracy
DIN 6
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Ground Spiral Bevel Gears Typical Applications

 

Ground spiral bevel gears are widely used in various industrial and mechanical systems, including:

  • Aerospace & Defense, such as helicopter main gearboxes or aircraft flap actuation systems.
  • High-Performance Industrial Robotics

Ground spiral bevel gears optimize residual compressive stress distribution, significantly improving tooth bending fatigue resistance.

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Production process

6-Step Production Process

Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
High-precision-gear-milling-production-process-gear-manufacturer-belon

Gear Milling

Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

Meshing-Testing-Gear-Manufacturing-Quality-Control-Process-Belon

Meshing Testing

Dimension-inspection-gear-manufacturing-process-equipment-Belon

Dimension Inspection

Material-testing-gear-manufacturing-process-equipment-Belon

Material Testing

Hardness-inspection-gear-manufacturing-process-belon

Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

Accuracy-Inspection-Gear-Manufacturing-Quality-Control-Process-Belon

Accuracy Inspection

Meshing-Testing-Gear-Manufacturing-Quality-Control-Process-Belon

Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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