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Hobbing vs. Shaping vs. Grinding: Which Do You Use?

  • Hobbing is the most common and cost-effective method for cutting external spur and helical gears. It uses a rotating hob to generate teeth continuously, suitable for medium to high volumes.
  • Shaping uses a reciprocating cutter and is ideal for internal gears, shoulder gears, or gears with interference that hobbing cannot handle.
  • Grinding is a finishing process, not a cutting process — it removes a small amount of hardened material after heat treatment to achieve high precision and smooth surface finish.

We use all three processes depending on your requirements: hobbing or shaping for soft gears (pre-heat treatment), and grinding for finished hard gears requiring DIN 5-6 accuracy.