Yes, we can. Steel is the most common material for gears, but it is not the only one. Depending on your application, you might need something different. Bronze, brass, copper alloys, and even certain plastics can be used for gears.
Bronze is often used for worm gears because it wears well against steel worms and resists galling. It is also used in marine applications because it does not rust. Plastic gears are used in light-duty applications like small appliances, medical devices, and automotive interior mechanisms. They are quiet, lightweight, and do not need lubrication. Other materials like cast iron or aluminum are also used in some applications.
When you ask us to make a gear from a non-steel material, we treat it the same way as any other order. We get the material, machine the gear, and inspect it carefully. Some materials require different cutting speeds or tooling. Bronze is softer than steel but can be gummy. Plastics need sharp tools and often require cooling to prevent melting. We know how to handle these.
If you are not sure what material is best for your gear, tell us what it is for and we will recommend something. We have experience with many different materials and can help you choose the right one.