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Robot Gears

The core feature of helical gears is their inclined teeth, which engage gradually during meshing. When a pair of gears starts to mesh, contact begins at a single point and expands progressively across the entire tooth surface. This gradual engagement reduces impact and vibration, enabling low-noise operation.

The helical gear is used as one type of robot gears. This helical gear meets ISO 6 precision, a standard for precision gears. On one hand, it delivers higher power transmission efficiency and cuts energy loss. On the other hand, it features low transmission backlash and superior positioning accuracy with quiet running performance, making it highly suitable for industries requiring precise control such as servo systems, automation equipment, medical devices and robots.

Specification
Module
0.8
Application
Robot planetary reducers
Material
16MnCr5
Heat Treatment
Carburizing 58-62HRC
Accuracy
ISO 6
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Helical Gear for Robot Planetary Reducers

 

This helical gear works well for robotic planetary reducers. Robots operate in various complex environments and need to run quietly. Unlike spur gears that hit fully at once, the slanted teeth of helical gears engage little by little. This greatly cuts down vibration and high-pitched noise, meeting the quiet running standard for robots.

Besides, robots are high-tech devices, and their joints require very high precision. Even tiny errors can cause malfunctions when the robot executes commands. This gear reaches ISO 6 precision grade, which keeps small errors in tooth shape and tooth spacing. It creates even meshing gaps and low gear backlash. This ensures smooth, steady joint movements without shaking or position shifts.

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Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

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Dimension Inspection

Material-Inspection-Gear-Quality-Gear-Manufacturing-Company-Gear-Supplier-Belon

Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

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Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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