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Industrial Spur Gears For Gearboxes

Spur gears are a cylindrical toothed component used in industrial equipment to transfer mechanical motion as well as control speed, power and torque. Because the tooth traces are parallel to the shaft axis, axial thrust force can be minimized, enabling highly efficient power transmission. In addition, their simple structure makes them easy to manufacture with high precision. These customized industrial spur gears adopt 20CrMnTi with carburizing to HRC58-60, strictly following DIN 8 precision standard. This advanced material and heat treatment processing ensure excellent load capacity and consistent meshing stability under continuous operation. As a result, these gears significantly reduce operational noise while substantially enhancing the overall durability and life of the gearbox assembly.

Specification
Module
1
Application
Gearbox
Material
20CrMnTi
Heat Treatment
Carburizing 58-60HRC
Accuracy
DIN 8
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Spur Gear Used for Gearbox

 

Our these customized spur gears for gearbox applications are manufactured based on excellent 20CrMnTi alloy steel, strictly conforming to DIN 8 precision standards and heat treatment of HRC 58-60, making them ideally suited for the continuous operational demands of gearbox systems. Featuring a straight-tooth profile, these spur gears offer obvious advantages for power transmission within gearboxes when compared with gear types. They deliver consistent and high transmission efficiency during operation with less cost, making them an excellent choice for many gearbox assemblies. Moreover, their straightforward structural design simplifies gearbox assembly and maintenance, which reduces long-term spare parts costs and significantly extends the overall life of the gearbox unit.

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Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
High-precision-forging-gear-production-process-Belon-China-manufacturer

Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear-cutting-large-spur-gear-for-gearboxes-gear-manufacturing-process

Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID-Grinding-Gear-Manufacturing-Process-Gear-Supplier-Belon

ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

Dimension-Inspection-Gear-Quality-Control-Spur-Gear-Manufacturing-Company-Belon

Dimension Inspection

Material-Inspection-Gear-Quality-Gear-Manufacturing-Company-Gear-Supplier-Belon

Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

Accuracy-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Gear-Supplier-Belon

Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner-Package-Gear-Product-Gear-Manufacturing-Company-Gear-Supplier-Belon

Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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