We provide full customized OEM service for copper spur gears and adopt like C63000 and other copper alloys as raw materials to meet diverse transmission demands. Equipped with copper alloy, these copper gears stand out than other materials for below advantages. First of all, they feature natural self-lubrication, which effectively reduces friction and wear during operation. What’s more, they operate smoothly with low noise and good vibration absorption. In addition, these gears are resistant to rust and moisture, efficiently decrease maintenance cost.
Copper Gear
Specification
Module
2.5
Application
Sailing boat
Material
C63000
Heat Treatment
HB 240～280
Accuracy
DIN 8
Copper Spur Gear for Sailing Boat
Crafted from C63000 aluminum bronze, our copper spur gears are tailor-made for sailing boat winches, steering mechanisms and transmission systems, delivering outstanding seawater corrosion resistance to marine environments.
Combining strong corrosion resistance, low maintenance and excellent performance, copper spur gears play an important role and are widely used in marine boat industry where efficiency, durability and resistance to wear are essential. Their copper alloy deliver excellent resistance to corrosion and oxidation, making them suitable for continuous exposure to saltwater and high humidity while natural self-lubrication reduces friction and wear. Furthermore, their precision tooth profiles ensure efficient power transmission. Ideal for winches, windlasses and drives, copper spur gear ensure smooth, quiet power transfer in various marine boat systems.
Production process
6-Step Production Process
Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Cutting
Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD & Surface Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Inspection
Heat Treatment Testing
UT & MT Testing
Meshing Testing
Accuracy Testing
Dimension Inspection
Material Inspection
Heat Treatment Testing
UT & MT Testing
Meshing Testing
Accuracy Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
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Your Precision
Transmission Partner
Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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