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Precision Spur Gear

Spur gears are one of the most popular types of precision cylindrical gears, providing several benefits to industrial applications and process, including:

  • Simplicity: Spur gears feature a simple, compact design that makes them easy to design and install, even in limited or restricted spaces.
  • Efficiency: Spur gear systems have power transmission efficiencies between 95% and 99% and can transfer large amounts of power across multiple gears with minimal power loss.
  • Cost-Effectiveness: The simplicity of their design also allows for greater manufacturing ability, making them less expensive to fabricate and purchase even with highly specific or customized dimensions.
  • Reliability: Unlike other power and motion transmission components, spur gears are unlikely to slip during operation. Additionally, their durability decreases their risk of premature failure.
Specification
Module
6
Application
Robot
Material
18CrNiMo7-6
Heat Treatment
Carburizing 58-62HRC
Accuracy
DIN 6
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Spur Gear Used In Robot Gear

 

Precision spur gears are the important transmission component widely used in all types of industrial robot systems. With straight teeth meshing on parallel shafts, spur gears transmit power with extremely high efficiency and produce no extra axial thrust, perfectly matching the narrow internal space of robot arms. After precision grinding, our spur gears feature tiny backlash, smooth meshing and excellent wear resistance, enabling robots to finish various tasks smoothly. Our spur gears balance high accuracy and cost-effectiveness, making them a popular choice for all robot drive systems.

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Production process

6-Step Production Process

Forging
Turning
Gear Cutting
Heat Treatment
ID & OD & Surface Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Gear Cutting

Gear Cutting includes all processes to create gear teeth after rough or fine machining. It shapes teeth to ensure smooth and efficient power transfer for performance, strength and cost efficiency.
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD & Surface Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Inspection

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Heat Treatment Testing

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UT & MT Testing

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Meshing Testing

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Accuracy Testing

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Dimension Inspection

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Material Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

UTMT-testing-Gear-Quality-Test-Gear-Manufacturing-Company-Belon

UT & MT Testing

Meshing-testing-Gear-Quality-Test-Gear-Manufacturing-Process-Belon

Meshing Testing

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Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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