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Miter Gear in Robotics Gear

Miter Gear is a specific type of bevel gear whose core function is to transmit power and change the direction of rotation at a 1:1 speed ratio between two intersecting shafts (typically at a 90-degree angle). It is not merely a simple “right-angle turn” component; its design, manufacturing, and application involve precise engineering principles.

Core Structure and Working Principle

The tooth flanks of miter gears are distributed on conical surfaces, with the axes of the two gears intersecting at the apex of the cones. Their most standard configuration features two gears with equal numbers of teeth, identical dimensions, and both having a 45-degree pitch cone angle, thereby achieving a 1:1 speed ratio. Power transmission is accomplished through the continuous meshing of the tooth flanks: the tooth surface of the driving gear pushes against the tooth surface of the driven gear. The normal force at the contact point transmits torque, and due to the geometric relationship of the intersecting axes, the direction of rotation is changed.

Specification
Module
1.75
Application
Robot Joint
Material
20CrMnTi
Heat Treatment
Carburizing HRC 58-62
Accuracy
ISO 5-6
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Miter Gears In Robotics: Enabling Compact 90-Degree Power Transmission for Joints, Chassis, and End-Effectors

 

Miter Gear plays a critical role in robot joints, with its core value lying in efficiently and precisely achieving a 90-degree change in power transmission direction within an extremely compact space.

  • In robotic arm joints: In serial robotic arms, motors are typically mounted near the joint or at the base to optimize weight distribution. Miter gears can convert the rotational motion output by the motor from along the arm’s direction (axial) to perpendicular to the arm, thereby driving the next link for pitch or yaw movements and enabling joint articulation.
  • In mobile robot chassis drives: In differentially driven wheeled or tracked robots, motors are usually mounted parallel to the axle. Through a miter gear set, power can be redirected by 90 degrees to directly drive the wheels or sprockets, saving space and simplifying the transmission structure.
  • In head, wrist, or end-effector rotation: Used in scenarios where rotational motion needs to be guided from inside the main robot body to external moving parts, enabling rotation for camera gimbals, tool wrists, or grippers.

Overall, miter gears are a classic and highly efficient mechanical solution to the spatial layout and power transmission direction challenges in robot joints. The key to their successful application lies in making trade-offs between straight and spiral teeth based on the robot’s precision, load, noise, and cost requirements, while ensuring extremely high manufacturing and installation accuracy.

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Production process

6-Step Production Process

Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Gear Milling

Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

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Meshing Testing

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

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Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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