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Small-diameter-precision-shaft-custom-gear-manufacturer-gear-supplier-Belon

Small Diameter Precision Shaft (8mm – 200mm)

Our small diameter precision shafts, ranging from 8mm to 200mm, are manufactured to the highest standards of accuracy and surface finish. These shafts are ideal for applications requiring tight tolerances, excellent straightness, and superior wear resistance. Produced from high-grade materials such as carbon steel, alloy steel, and stainless steel, they undergo precision machining and optional heat treatment to meet diverse operational demands. Whether used as guide rods, pivot pins, or transmission components, these shafts deliver reliable performance in compact and high-precision assemblies.

Specification
Application
Gearbox
Material
40CrNiMo
Heat Treatment
Nitriding 700-850HC (60-65HRC)
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Custom Precision Small Diameter Shaft Typical Applications

 

Small diameter precision shafts are essential components in a wide range of precision machinery and equipment, including:

  • Linear motion systems and guide rails
  • Printing and packaging machinery
  • Medical devices and laboratory instruments
  • Robotics and automated assembly lines
  • Textile machinery and sewing machines
  • Office equipment and precision tools

Their exceptional dimensional accuracy and surface quality ensure smooth operation and long service life in applications where reliability and precision are critical.

Custom-large-module-miter-gear-medium-module-miter-gear-small-module-miter-gear-manufacturer-Belon-large-planetary-gear-medium-planetary-gear-small-planetary-gear-medium-module-gear-high-torque-hypoid-bevel-gears
Production process

7-Step Production Process

Material Baiting
Rough Turning
Fine Turning
CNC Machining
ID & OD Grinding
Spline Shapping
Gear Shaft Grinding
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5
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Material Baiting

BELON tailor the manufacturing process—selecting from Bar Baiting, Tube Baiting or Precision Forging—based on the specific geometry and performance requirements of each gear.
Rough-turning-large-diameter-shafts-custom-gear-manufacturer-Belon

Rough Turning

Rough Turning is the first and fast-cutting stage done on a lathe for gears shape, which is a machining process to rapidly remove the bulk of material from a workpiece, bringing it close to its final shape which is like using a chainsaw to carve a block of wood down to its basic form.
Fine-turning-large-diameter-shafts-gear-shaft-supplier-Belon

Fine Turning

Fine Turning is a precision finish machining process on a lathe. It is in order to achieve the final dimensions of the finish gears, tight tolerances, and excellent surface finish specified on the engineering drawing which is like using fine sandpaper and a polishing cloth to achieve a smooth, precise final surface.
CNC-Machining-Large-diameter-Shafts-custom-gear-manufacturer-Belon

CNC Machining

CNC machining is a an automated manufacturing process controlled by pre-programmed computer software and code. Normally gears are designed in CAD software. CAM software translates the CAD model into G-Code, a machine language that dictates tools paths, speeds, feeds, and all movements.
ID&OD-Grinding-large-diameter-shafts-custom-gear-manufacturer-Belon

ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Spline-shaping-large-diameter-shaft-custom-gear-manufacturer-Belon

Spline Shapping

Gear shaping is a gear cutting process using a reciprocating master gear cutter, and is especially effective for cutting internal gears, including splines.
Gear-shaft-grinding-large-diameter-shaft-custom-gear-manufacturer-Belon-small-diameter-precision-shaft

Gear Shaft Grinding

Gear shaft grinding is the final precision machining operation that refines shaft diameters and surfaces to achieve exact tolerances, superior finish, and perfect geometric alignment.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Roughness Inspection

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Heat Treatment Testing

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Runout Testing

Accuracy-testing-large-diameter-heavy-duty-shafts-custom-gear-supplier-Belon

Accuracy Testing

Dimension-inspection-gear-manufacturing-process-equipment-Belon

Dimension Inspection

Roughness-inspection-large-diameter-shafts-custom-gear-supplier-Belon

Roughness Inspection

Heat-treatment-testing-gear-manufacturing-quality-control-process-Belon

Heat Treatment Testing

Runout-testing-large-diameter-shafts-custom-gear-supplier-Belon

Runout Testing

Accuracy-testing-large-diameter-heavy-duty-shafts-custom-gear-supplier-Belon

Accuracy Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Your Precision
Transmission Partner

Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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