Small module miter gears are precision bevel gears engineered for right-angle power transmission in compact and lightweight applications. These gears feature precisely cut teeth that ensure smooth meshing, minimal backlash, and quiet operation. Manufactured from high-grade materials with tight tolerances, small module miter gears deliver exceptional accuracy and reliability in space-constrained environments where precise motion control is essential.
Small Module Miter Gear
Specification
Module
1.75
Application
Gearbox
Material
42CrMo
Heat Treatment
Hardness 55 - 60HRC
Accuracy
DIN 8
Custom High Precision Small Module Miter Gear Typical Applications
Small module miter gears are widely utilized in precision instruments and light-duty applications requiring accurate right-angle power transmission, including:
- Precision measuring instruments and optical equipment
- Medical devices and dental equipment
- Office automation equipment and copiers
- Small robotics and hobbyist CNC machines
- Aerospace control systems and actuators
- Laboratory equipment and scientific instruments
Their compact size and precision characteristics make small module miter gears the ideal solution for applications where space is limited but accuracy and smooth operation are paramount.
Production process
6-Step Production Process
Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Milling
Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
Similar products
You May Be Interested In
Miter Gear in Robotics Gear
- Material: 20CrMnTi
- Heat treatment: Carburizing HRC 58-62
- Accuracy: ISO 5-6
Miter Gear In Milling Machines
- Material: 18Cr2Ni4WA
- Heat treatment: Carburizing HRC 58-62
- Accuracy: GB/T 10095
Your Precision
Transmission Partner
Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
Contact Us