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High-Torque Hypoid Bevel Gears for Industrial Speed Reducers

Hypoid Bevel Gears are specifically engineered for high-performance speed reducer applications where compact design meets demanding torque requirements. Featuring an offset pinion axis design, these gears enable higher reduction ratios in a single stage compared to conventional bevel gears, while maintaining smooth and quiet operation. The unique hypoid geometry allows for larger, stronger pinions with increased tooth contact area, resulting in superior load-carrying capacity and extended service life in continuous operation. Precision-manufactured from case-hardened alloy steel and finished with advanced grinding techniques, these gears deliver the reliability and efficiency required for modern industrial gearboxes.

Specification
Module
6.863
Application
Industrial Speed Reducers
Material
18CrNiMo7-6
Heat Treatment
Case Carburizing 58-62HRC
Accuracy
DIN8
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Powering Efficiency: Speed Reducer Applications

 

These Hypoid Bevel Gears are ideal for a wide range of speed reducer applications across multiple industries. In conveyor systems and material handling equipment, they provide the high starting torque and compact right-angle configuration needed for space-constrained layouts. They excel in industrial mixers and agitators where smooth power transmission and shock load resistance are essential. Additionally, they are widely specified in automated guided vehicles (AGVs), packaging machinery, and heavy-duty positioning systems where precision speed reduction directly impacts operational performance and reliability.

Custom-large-module-miter-gear-medium-module-miter-gear-small-module-miter-gear-manufacturer-Belon-large-planetary-gear-medium-planetary-gear-small-planetary-gear-medium-module-gear-high-torque-hypoid-bevel-gears
Production process

6-Step Production Process

Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
1
2
3
4
5
6
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Forging

When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
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Turning

This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
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Gear Milling

Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
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Heat Treatment

Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
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ID & OD Grinding

ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
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Tooth Grinding

Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection

Strict Quality Inspection

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Dimension Inspection

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Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

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Accuracy Inspection

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Meshing Testing

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Dimension Inspection

Material-testing-gear-manufacturing-process-equipment-Belon

Material Testing

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Hardness Inspection

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Heat Treatment Testing

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Roughness Testing

Accuracy-Inspection-Gear-Manufacturing-Quality-Control-Process-Belon

Accuracy Inspection

Meshing-Testing-Gear-Manufacturing-Quality-Control-Process-Belon

Meshing Testing

Packages

Professional Packaging Safe Arrival

Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
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Inner Package

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Out Package

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Carton

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Wooden Package

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Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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