Hypoid Bevel Gears are precision-engineered for applications requiring reliable power transmission in tight spaces. Featuring a compact gear design, these gears combine the strength and smoothness of hypoid geometry with the precision demanded by miniature drive systems. The offset pinion axis allows for increased pinion diameter even in small packages, ensuring higher torque capacity and quieter operation compared to standard bevel gears of similar size. Manufactured from high-strength alloy steels with case-hardening treatment and finished to exacting tolerances, they deliver exceptional performance and longevity in high-speed, low-noise environments.
Precision Hypoid Bevel Gears for Compact Power Transmission
Specification
Module
2.563
Application
Compact Power Transmission
Material
SAE8620
Heat Treatment
Case Carburizing 58-62HRC
Accuracy
DIN8
Where Precision Meets Performance
Small Module Hypoid Bevel Gears are essential components in precision-driven industries. In robotics and automation, they enable compact, high-torque joints and articulated arms. They are widely used in medical devices such as surgical robots and diagnostic imaging equipment where smooth, silent operation is critical. Additionally, they are ideal for power tools, printers, and aerospace control systems where space constraints demand a right-angle drive solution without sacrificing precision or reliability.
Production process
6-Step Production Process
Forging
Turning
Gear Milling
Heat Treatment
ID & OD Grinding
Tooth Grinding
Forging
When gears need high performance that needs to withstand high loads, high stress, impact loads or fatigue loads, forgings are suggested to use. Forging allows metal fibers to be continuously distributed along the gear profile, significantly improving root strength and fatigue life.
Turning
This is the process of cutting and shaping solid materials into precise parts. It uses tools like lathes, mills, and drills to remove excess material. Machining transforms a simple block of metal into a finished, functional component.
Gear Milling
Gear Milling is a gear cutting process that used a rotating from cutter shaped to match the exact space between two gear teeth is plunged into the gear blank. After cutting one tooth space, the blank is indexed to the next position .
Heat Treatment
Gears need to be running with two gears or above two gears, that makes them easy to be worn-out. That’s why most types of gears need to be harden through heat treatment.
ID & OD Grinding
ID grinding, OD grinding, Surface grinding are all belonging to CNC grinding which are the foundational precision abrasive machining processes used to achieve exceptional dimensional accuracy and surface finishes, especially on hardened materials.
Tooth Grinding
Tooth Grinding are the final processes are applied after heat treatment to correct distortion, improve geometry, and achieve the final surface finish necessary for quiet, efficient power transmission.
Inspection
Strict Quality Inspection
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Dimension Inspection
Material Testing
Hardness Inspection
Heat Treatment Testing
Roughness Testing
Accuracy Inspection
Meshing Testing
Packages
Professional Packaging Safe Arrival
Customized cost-effective packages for products protection. We select multi-model solutions, combining air, sea, or land freight for the optimal balance of cost, speed, and reliability.
Inner Package
Out Package
Carton
Wooden Package
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Your Precision
Transmission Partner
Do you have drawings to be implemented, or problems to be solved? Please feel free to contact us. From initial inquiry and technical specification confirmation to production and delivery, our dedicated team will provide you with one-on-one service, ensuring that every step meets your stringent requirements for precision.
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